'Fungi cocktail' turns winery waste into biofuels

By Rachel Arthur contact

- Last updated on GMT

Wine production results in considerable biomass waste
Wine production results in considerable biomass waste

Related tags: Wine

Winery waste could be converted into compounds with a value as biofuels or medicines, according to Australian researchers.

The country is the world’s sixth largest wine producer, with around 1.75m tonnes of grapes crushed for wine every year.

After the final pressing, more than half of the grapes crushed end up as biomass waste (as skins, pulp, stalks and seeds).

Researchers at Swinburne University of Technology in Melbourne have developed a technique for converting this woody material (cellulose, pectins and lignin) into simpler compounds. This could be then used to create ethanol or other biofuels. 

Reducing landfill waste

So far, the technique has been carried out in the laboratory. But Avinash Karpe, who has been investigating the process as part of his PhD research, told BeverageDaily.com the process could be scaled up on an industrial scale.

One of the major issues with wineries is the disposal of their grape wastes after pressing for wine production,​” he said. “Unlike the biomass wastes from barley and wheat, there are very few applications of winery waste, so the majority of waste ends up in landfill.

Recently, the European Union has categorised this waste as an industrial pollutant, highlighting the environmental issues this waste creates and the necessity to produce quickly evolving methods for its treatment.​”

Fungi cocktail

The researchers use fungi to generate enzymes, and the enzymes then convert biomass waste to soluble sugars, which can be made into other products. 

Using a ‘cocktail’ of four fungi – Trichoderma harzianum, Aspergillus niger, Penicillium chrysogenum ​and Penicillium citrinum, ​in a one litre bioreactor, Karpe can break down grape biomass, with an increase in enzyme activity and lignin degradation.

This fermentation process takes one to three weeks and produces alcohols, acids and simple sugars of industrial and medicinal interest.

Avinash-Karpe-200x247
Avinash Karpe

Designed with wineries in mind

Karpe said the technique is currently focused on pilot scale R&D with potential commercial outputs. However, he is interested in developing the research on larger scale alongside winemakers in Australia. 

One of the primary challenges is maintaining laboratory scale conditions on large batches (hundreds of tonnes) of winery biomass waste while minimising the costs," ​he said.

As an example, maintaining the necessary temperature could be costly.  

To resolve this, we have successfully worked on production of symbiosis between our working fungi and heat-tolerant bacteria," ​he said. "This process eliminated the necessity for a temperature control mechanism, thus saving considerable energy and costs involved.

“When we started this project, we had considered the levels of input costs generally involved in wine making and other processes of a standard winery. Therefore, the methodologies were developed to keep the overall process as economic as possible.

"For example, the fungi and chemicals we used are widely available and inexpensive to grow. 

“There are some input costs involved in processing this waste. However, we are certain that these costs are a fraction of those involved in waste treatments in numerous other chemical and biological processing industries.”

Related topics: R&D, Beer, Wine, Spirits, Cider

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3 comments

Mixed fungi for biomass conversion

Posted by Avinash Karpe,

Dear Oscar and Sven,
Thank you for the interest in our research. Me and my colleagues at Swinburne University of Technology and CSIRO (who are working with us on this project together since some time) are involved in public funded research. Many of our researches are focused towards developing a link between R&D sector and Industries directly. As both of you are directly involved in this related industry, it would be our pleasure if you can advise us from your perspectives and we can develop something together to further improve the waste treatment process. If you have any queries or suggestions, feel free to contact me on may email: akarpe@swin.edu.au or avinash.karpe@csiro.au

Regards,
Avinash

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Tequila waste

Posted by Oscar Quiñones,

Mr Karpe:
Very interesting aproach for an old problem. Here in México, as the tequila production is growing fast, wastes are faster. I am consultant in the Tequila industry and every new posible solutions are welcomed.
Respectfuly, Oscar

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Industrial scale utilization in France

Posted by Sven Vaa,

Hi Mr. Karpe,
I have read your short report on wastage from wineries, which I find extremely interesting.
I am a master brewer living in Provence, France. There are hundreds of winerys around me, and I would be very interested in taking part in your experiments, with French Wine Wastage.
Best regards
Sven Vaa

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