Can circular models become the future of beverage packaging?

circular packaging
Circular packaging: a complex issue - but a big opportunity (Getty Images/iStockphoto)

Beverage packaging is no longer just a container, it’s a reflection of brand purpose, sustainability and innovation.

Beverage packaging has always been about impact: with beautifully-designed bottles, cans or cartons. But today’s consumers are thinking beyond that.

They care about the environmental impact of the packaging; the materials and circularity behind it; and the story and values the brand communicates.

And that’s the crucial point. Creating a more sustainable beverage means considering myriad factors: where raw materials are sourced from; energy consumption during consumption; food miles and more.

But after decades of scrutiny over plastic bottles, it’s the packaging sends the first message to consumers as to whether a brand takes sustainability seriously... or not.

Packaging: A powerful tool

According to Grand View Research, the global beverage packaging market size was estimated at $157.73bn in 2023 and is projected to reach $222.08bn by 2030, growing at a CAGR of 5.0% from 2024 to 2030.

In a cluttered beverage market, packaging has become a powerful storytelling tool that influences perception, loyalty, and even purchase decisions.

“Beverage packaging has evolved far beyond its traditional role as a mere container,” explained Swapnil Bodhe from the market intelligence firm.

“Today, it stands at a strategic crossroads where every brand communicates a story, a commitment to sustainability, and showcases its innovative mindset.

“From minimalist glass designs to advanced recyclable formats, packaging has become a strategic differentiator that is largely influencing consumer perception and buying behavior.”

That means beverage manufacturers must rethink packaging strategies: absorbing environmental pressures, complying with evolving regulations, setting measurable sustainability targets and meeting rising consumer expectations.

“What was once a silent functional necessity has now become a powerful platform for trust, differentiation, and consumer engagement,” said Bohde.

“Here is where circular models in beverage packaging come into the picture. This emerging approach is transforming how brands design, produce, and communicate through their packaging.”

How do circular models fit in?

Circular packaging is shifting from a concept to a strategic priority, says Bodhe.

At its core, it follows a packaging design strategy built around the 6 R’s: Reduce, Reuse, Recycle, Refurbish, Recover, and Repair.

These principles work alongside closed-loop systems that keep materials circulating for as long as possible, reducing waste across the entire beverage supply chain.

Circular packaging approaches

Circular packaging approaches brands are adopting to reduce waste and enhance sustainability include:
• Refillable and reusable bottles/cans/pouches that minimize single-use formats
• Fully recyclable and compostable materials like paper pulp, bioplastics, and sugarcane fiber
• Material recovery, take-back programs, and closed-loop systems
• Fiber-based outer packaging for e-commerce and multipacks
• Lightweight secondary packaging that reduces carbon emissions
• Packaging optimized for reverse logistics like beer metal kegs, loop by TerraCycle

These models offer values that are beyond the product container and include e-commerce shipping boxes, multipack sleeves, protective cartons, and transport packaging used across the beverage supply chain.

The global circular packaging market size was estimated at $244.72bn in 2024 and is expected to grow at a CAGR of 6.3% from 2025 to 2030, according to Grand View Research’s data.

And the food and beverages segment dominated the market with a revenue share of over 47% in 2024, driven by a strong consumer shift toward eco-friendly, recyclable, reusable, and biodegradable materials.

“Brands are increasingly adopting circular packaging solutions to build customer loyalty and meet growing sustainability expectations,” said Bodhe.

“Packaging has shifted from a basic protective layer to a strategic asset that shapes brand perception and long-term value.”

Key trends include:

  • Lightweight glass, aluminum, and fiber-based bottles replacing heavy plastics
  • Bioplastics and plant-based alternatives are reducing environmental impact
  • Packaging design reflecting brand identity and ESG commitments

Packaging examples

Coca-Cola HBC, Krones and DS Smith have partnered to replace traditional plastic shrink-wrap multipack packaging (used for soft-drink multipacks) with a fibrer-based alternative.

Meanwhile, DS Smith recently teamed up with Austrian brewer Privatbrauerei Hirt to deliver a fully fibre-based, 100% recyclable packaging solution for 0.5 L and 0.75 L glass bottles, removing plastic completely, protecting bottles with shock-absorbing edges and secured caps/bases, and optimized for e-commerce delivery.

Beyond preserving product freshness and extending shelf life, packaging formats such as bottles, cans, pouches, cartons, and jars now play a critical role in supporting sustainable material choices and reinforcing brand messaging.

Meanwhile, technology will have an increasingly important role in sustainable packaging.

Innovation combined with digital advancements will help brands work towards circularity goals.

DS Smith
'DS Smith Lift Up' - a collaboration between Coca-Cola HBC, Krones and DS Smith (DS Smith)

Packaging as a trust signal

A consumer’s first interaction with a brand is its packaging.

Thus, the packaging becomes crucial for communicating brand values.

When it comes to demonstrating a commitment to the environment, brands could use eco-labels and certifications; or use the packaging to highlight key sustainability-related parts of the brand’s ethos.

“Sustainable packaging has become a key touchpoint,” said Bodhe.

“Every decision, from material choice to messaging, shapes how consumers perceive a brand’s commitment to the environment.

“Companies are ramping up their sustainability initiatives across all packaging formats to strengthen trust and foster loyalty.”

Key challenges in circular beverage packaging

However, key challenges remain to creating a circular beverage packaging market.

In some regions, recycling infrastructure remains limited. Sustainable materials often come with a higher price tag. And regulatory requirements vary across countries.

“Overcoming these challenges requires strategic investments in partnerships, technology, and compliance,” said Bodhe. “But forward-thinking companies can turn obstacles into opportunities to innovate and lead in sustainability.”

The next era of circular packaging

The idea of a circular economy has been around for a long time. Could 2026 finally be the year it becomes an integral part of beverage operations?

“As beverage packaging moves into its next era, closed-loop systems will play a central role in keeping materials circulating and reducing overall waste,” said Bodhe. “Brands that integrate smarter materials, innovative design, and circular recovery models will be better equipped to meet rising sustainability expectations and earn deeper consumer trust.

“This shift is reshaping packaging from a functional requirement into a strategic driver of value, responsibility, and long-term differentiation. The transition to circular packaging is not just an environmental goal, it is a pathway to long-term resilience, stronger brand value, and a more sustainable beverage ecosystem.”